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Kent Quality Foods - Plant Tour

This is a scenario where the food company partners with a developer who constructs the building shell and then leases it back to the company, spreading out some of the initial investment burden. Of course, the benefit to a retrofit project like this is speed to market : The timeline to begin production could be shorter, meaning food companies can start making a return much faster.

However, this scenario comes with certain considerations as well. For example, the owner needs to:. Like anything, there are benefits and drawbacks to retrofitting an existing building or a developer-built spec building — the key to success is selecting the right one in the first place.

Six Steps to Effective Sanitary Design for the Food Plant - Food Safety Magazine

How do you know the difference between a beauty and a bust? By partnering with an objective expert who can analyze the building for you. If you approach renovating strategically and you discover a true diamond in the rough, it can pay off big time. Yes, the Amazon-Whole Foods merger was probably the biggest headline to come out of the food industry in , but mergers and acquisitions continue to grow on a smaller scale as well.

Food Processing Facilities Portfolio

Constantly changing consumer demands are forcing food manufacturers to be more nimble than ever, and for many large companies, that strategy has included acquiring smaller, specialized companies to expand their portfolio and set them up for future marketplace pivots. In , Stellar was called upon several times to assess facilities and operations before a company pulled the trigger on an acquisition. Some of the biggest trends:. This increase in competition means every company today must stay nimble and hyper-aware of changes in consumer trends.

Many original equipment manufacturers OEMs are buying out smaller companies down the processing line in order to expand their offering to clients.

2. Natural and Healthy Foods

The idea is one OEM can sell you all the equipment needed on your processing line, serving as a one-stop-shop. When proposing a design solution, that OEM may integrate or recommend particular equipment brands because it owns those brands. A good failsafe is to partner with a knowledgeable firm that can provide an objective design solution. We saw a staggering number of natural disasters in Wildfire season was one of the worst the West Coast has ever seen , major earthquakes rocked the U.

In addition to the catastrophic damage these events brought to homes and families, many businesses and facilities felt the disruptive impact as well. Stellar helped many clients prepare and recover from flooding, wind damage and other disasters this year. Between site restoration, costly product loss and insurance claims, the road to normalcy after a disaster can be a challenging one.


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The number of natural disasters this year has many companies proactively thinking about disaster planning , supply chain planning and contingencies in the event of an emergency. We certainly saw a lot and learned a lot in , but what counts is learning from those experiences and carrying them forward into the new year.

What were your major takeaways from ? Do you have questions about any of the issues that I shared? Leave a comment below or email me at tallsup stellar. Employees should have a clear understanding of how all the equipment they use works, and at least a basic knowledge of the rest of the equipment, just in case the staff is ever short. This will help ensure that, should something go wrong, there are more workers who can assist with the issue.

Knowing how to recognize a problem with the machinery will also help to ensure that any problems that arise are dealt with quickly, rather than allowed to worsen and become a potentially dangerous and expensive problem.

Sanitary Plant Design: The New Meaning of Clean

While the layout of a facility may not sound like much, it is still an essential part of food plant design trends. When initially setting up a new food plant facility, it is critical that you consider what will go in which space. Every area should easily flow into the next, from the initial receiving of raw product all the way down to the packing and shipping. Each area should be clearly defined and given the appropriate amount of space for the given tasks.

But, the layout of your facility is only part of the overall set-up. You also want to pay close attention to the finishes you choose to go with, particularly for the floor. There are countless types of flooring options available, but not all of them are ideal for a food plant.

Flooring should be hygienic, easy to maintain, and slip-resistant. It is also important to keep in mind that some flooring, particularly those with special coatings, will need to be refreshed now and then, as they begin to wear down from constant use. When deciding on your flooring, you also want to keep in mind the importance of a good floor drain system. While, facilities traditionally use grated trench drains, these are not the best options available on the market anymore.

The grates are heavy, breakable, and cause a raised area on the floor, which can make maintenance more expensive and can create an unsafe work environment. Slot Drains, however, are a newer, more efficient type of floor drain system. These drains are grateless and integrated directly within the floor, which helps eliminate tripping hazards.

Course Description

Additionally, Slot Drains use food-grade stainless steel, which is corrosion and bacteria resistant, making them ideal for food plant facilities. Being easy-to-clean is another added benefit, as cleaning is much quicker and more efficient than with other types of drainage systems. Another crucial design trend facility managers are turning to is changing their approach to facility maintenance. This includes everything from cleaning to how to handle machinery, especially if it is malfunctioning.

By creating clear rules and expectations in regards to maintenance, you are ensuring your facility does not get pulled into any legal issues, due to protocols not being properly followed. When it comes to food plant design trends, there is less of a focus on the design aesthetics. Instead, the focus is on ensuring that the facility design allows for proper, safe, and hygienic functioning and that it meets the strict standards set forth by the FDA and USDA.

As you look at your food plant, keep these ideas in mind.


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While sometimes simple, they can have a considerable impact and significantly improve your facility. Slot Drain is specifically designed to suit numerous market applications. From tough jobs that rely on strength and durability to aesthetically appealing landscaping applications.

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